Receiving & inspection
Incoming aluminium scrap inspected and segregated on arrival.
Manufacturing & quality
In-house melting, alloying, casting and testing.
Our plant at Sikri Industrial Area, Palwal, Haryana sits in the heart of the North Indian automotive belt. Melting, alloying, casting and testing are all carried out in-house.
Process discipline
Process
Step 01
Step 02
Step 03
Step 04
Step 05
Step 06
Step 07
Step 08
Eight controlled stages, one traceable lot.
Sorting & batch preparation
Material sorted to a batch plan for the target alloy.
Melting
Gas-fired melting furnace with automated charging.
Fluxing & de-ironing
Flux treatment and iron removal in the melt.
Alloying
Alloying elements added and homogenised with a mechanised flux-feeder; composition adjusted to specification.
Degassing & filtration
Melt degassed, then passed through inline 400-mesh filtration before casting.
Casting
Ingots cast on a mould-conveyor casting line.
Coding, inspection & packing
Batch and alloy coding, colour coding, final inspection, strapped bundling and dispatch.
Quality control
Five samples per cast. Checks on every batch.
Chemical composition is analysed on an in-house optical emission spectrometer — five samples per cast, drawn at the beginning, middle and end. Hydrogen content is checked on every batch by reduced-pressure (vacuum) sample testing; K-mould testing supports inclusion control. Input material is verified in a muffle furnace before charging. A composition report is available for every lot supplied.
Certified: IATF 16949:2016 · ISO 9001:2015 · ISO 14001:2015
Spectrometer
Precise elemental composition of molten metal and finished ingots.
Density meter
Internal soundness; porosity, inclusions and entrapped-gas checks.
Universal testing machine
Tensile strength, yield strength and elongation.
Hardness tester
Resistance to deformation, verified on finished ingots.
Plant photography
Use the real Palwal facility, not stock imagery.
The final site should use 10–15 daylight photos of the furnace, casting line, ingot stacks, lab/spectrometer, weighbridge and gate signage. This build intentionally uses a clean technical layout rather than unrelated foreign-facility stock photography.